2 Piece Flanged Ball Valve Supplier in India — WCB / SS304 / SS316 — Class 150 / 300 | KELOR
Krishna Industries (KELOR), based in Ahmedabad, Gujarat, supplies 2 Piece Design Flanged Ball Valves — WCB (ASTM A216) / SS304 (CF8 ASTM A351) / SS316 (CF8M ASTM A351) body — SS316 ball — PTFE / RPTFE seat — flanged ASME B16.5 Class 150 and Class 300 — full bore — lever operated (DN15–DN50) and gear operated (DN65–DN200) — DN15 (½″) to DN200 (8″) — API 598 tested — GST invoice — MOQ 10 Nos — Pan India dispatch from Ahmedabad.
Mill Test Report 3.1 can be provided on request from verified vendors for SS304 and SS316 grades. API 598 hydrostatic shell test and seat leakage test certificate provided with every order. Face-to-face dimensions per ASME B16.10.
⚡ Quick Reference
📜 On This Page
- Overview — 2 Piece Flanged Ball Valve
- 2-Piece vs 3-Piece — When to Specify
- Body Material Selection
- Technical Specifications
- Applications in Indian Industries
- Seat Material — PTFE vs RPTFE
- Class 150 vs Class 300 — Pressure Selection
- Why Choose KELOR
- Commercial Information
- Related Products
- Frequently Asked Questions
2 Piece Flanged Ball Valve — Overview
Krishna Industries (KELOR) supplies the 2 Piece Design Flanged Ball Valve — a quarter-turn on/off isolation valve with full bore passage that maintains the pipeline bore through the valve body. The 2-piece body consists of two main body halves bolted together, with one body joint that allows access to the internal ball and seat for maintenance. The flanged end connections (ASME B16.5 Class 150 or Class 300) allow bolted connection between pipeline flanges, and the valve can be removed from the pipeline for maintenance or replacement by unbolting the flange joints without cutting welds.
The full bore design means the ball port diameter matches the pipeline internal diameter — there is no flow restriction through the valve when fully open, and the pressure drop is near zero. This makes the 2-piece flanged ball valve the standard specification for on/off isolation in industrial process plant piping, HVAC systems, water treatment plants, chemical and petrochemical facilities, oil and gas pipelines, and fire fighting systems across India. The 2-piece construction is the most economical flanged ball valve design, suitable for the majority of industrial applications where in-line seat replacement without pipeline disturbance is not required.
2-Piece vs 3-Piece Flanged Ball Valve — When to Specify Each
The choice between 2-piece and 3-piece body construction is one of the first design decisions when specifying a flanged ball valve. The fundamental difference is in how the body is constructed and whether the seat can be replaced without removing the valve from the pipeline. Understanding this difference is essential for correct specification and cost optimisation:
| Feature | 2-Piece Flanged Ball Valve | 3-Piece Flanged Ball Valve |
|---|---|---|
| Body Construction | Two body halves — one body joint — seat accessible by removing end piece | Three sections — centre body removable with both end connections remaining in pipeline |
| In-Line Maintenance | Valve must be partially removed from pipeline for seat replacement — downstream flange joint broken | Centre body slides out — seat and ball replaced in-line — both flanges remain bolted to pipeline |
| Cost | Lower — fewer body components — standard for general process plant service | Higher — in-line maintenance premium — justified for critical service lines |
| Leak Paths | One body joint + two flange gaskets = 3 potential leak paths | Two body joints + two flange gaskets = 4 potential leak paths (slightly higher) |
| Weight | Lighter — fewer body bolts and components | Heavier — additional body flange and bolts for centre section |
| Specify When | General process plant isolation — non-critical service — infrequent maintenance — most Indian industrial and HVAC flanged ball valve applications | Critical process lines where in-line seat replacement without pipeline disturbance is required — chemical plant critical service lines — pharmaceutical process piping |
💡 Selection Rule
For the majority of Indian industrial and HVAC flanged ball valve applications, the 2-piece design is the correct and most cost-effective specification. It provides full bore, reliable quarter-turn shut-off, and can be maintained by unbolting the flanges — which is an acceptable maintenance procedure for non-critical isolation service. Specify 3-piece only when in-line seat replacement without pipeline disturbance is a project requirement — typically for critical chemical process lines, continuous process plants, and applications where shutdown time for valve maintenance is not available.
Body Material Selection
| Body Material | Standard | Specify For | Not For |
|---|---|---|---|
| WCB (Carbon Steel) | ASTM A216 WCB | Industrial process — steam, oil, gas, non-corrosive water — most economical flanged ball valve for standard Indian process plant — Class 150 and 300 | Corrosive chemical, DM water, seawater — WCB corrodes in these services |
| SS304 (CF8) | ASTM A351 CF8 | DM water, mild chemical, food non-chloride, pharma non-GMP utility — corrosion resistant — no iron contamination — lower cost than SS316 | Chloride-rich service, seawater, aggressively treated water — specify SS316 |
| SS316 (CF8M) | ASTM A351 CF8M | Corrosive chemical, chloride service, pharma process, food GMP, seawater, coastal industrial — 2–3% Mo provides chloride pitting resistance — standard SS flanged ball valve for Indian chemical and pharma projects | GMP pharma welded piping requiring sensitisation-free material — specify SS316L CF3M |
Technical Specifications
| Parameter | Specification |
|---|---|
| Valve Type | 2-Piece Ball Valve — Full Bore — Flanged End |
| Body Material | WCB (ASTM A216) / CF8 SS304 (ASTM A351) / CF8M SS316 (ASTM A351) |
| Ball Material | SS316 (standard) / SS304 |
| Seat Material | Virgin PTFE (standard — Class VI zero leakage) / RPTFE (high pressure / high cycle) |
| Stem Material | SS316 — blow-out proof design |
| End Connection | Flanged ASME B16.5 Class 150 / Class 300 — Raised Face (RF) standard |
| Bore | Full Bore — pipeline bore maintained through valve |
| Size Range | DN15 (½″) to DN200 (8″) |
| Pressure Class | Class 150 (~20 bar at ambient) / Class 300 (~51 bar at ambient) |
| Temperature Range | -20°C to +180°C (PTFE seat) / -20°C to +200°C (RPTFE seat) |
| Operation | Lever (DN15–DN50 standard) / Gear operated handwheel (DN65–DN200) |
| Face to Face | ASME B16.10 |
| Testing Standard | API 598 — shell hydrostatic test + seat leakage test |
| MOQ | 10 Nos |
| HSN Code | 84818090 |
Applications in Indian Industries
Water Treatment & HVAC
WCB body Class 150 flanged DN50–DN200 — chilled water, condenser water, and hot water pipeline isolation in HVAC systems. Raw water and treated water pipeline block valves in ETP, STP, and municipal water treatment plants. Full bore design maintains pipe bore and allows pigging on water treatment plant main lines.
Chemical & Petrochemical
SS316 CF8M body Class 150 and 300 flanged DN25–DN150 — corrosive chemical process line isolation — chloride-containing media, acid, alkali, solvent service. SS316 body resists corrosive attack that WCB body cannot handle in chemical plant service. Class 300 for higher pressure chemical process lines above 20 bar operating pressure.
Oil & Gas Pipelines
WCB body Class 150 and 300 flanged DN50–DN200 — pipeline block valves, pump isolation, tank farm manifold valves. Full bore design allows pipeline inspection tools (PIGs) to pass through without restriction. Gear operated for DN150–DN200 where manual lever torque exceeds comfortable operation range.
Fire Fighting Systems
WCB body Class 150 flanged DN65–DN200 — fire hydrant main supply isolation, sprinkler zone valves, deluge system isolation. Full bore ensures no flow restriction to fire water delivery points. Gear operated for large bore valves on fire fighting ring mains and hydrant laterals.
Seat Material — PTFE vs RPTFE
📚 PTFE (Standard) vs RPTFE (Reinforced)
Virgin PTFE is the standard seat material for 2-piece flanged ball valves — it provides Class VI zero leakage sealing, the widest chemical compatibility, and is suitable for temperatures from -20°C to +180°C. PTFE is the correct choice for the vast majority of industrial applications including water, HVAC, chemical, and general process service. RPTFE (Reinforced PTFE) contains glass fibre or carbon filler that increases mechanical strength and deformation resistance — it is specified for higher pressure service (Class 300), higher temperature (up to +200°C), and applications with frequent cycling where PTFE cold flow would reduce seat life. RPTFE has slightly reduced chemical compatibility compared to virgin PTFE due to the filler material.
Class 150 vs Class 300 — Pressure Selection
| Parameter | Class 150 | Class 300 |
|---|---|---|
| Pressure at Ambient (WCB) | ~20 bar (285 psi) | ~51 bar (740 psi) |
| Flange Bolt Circle | Smaller — fewer bolts, lighter flanges | Larger — more bolts, heavier flanges — NOT interchangeable with Class 150 |
| Flange Thickness | Thinner — standard for most Indian HVAC, water, and general industrial piping | Thicker — required for higher pressure chemical and process piping |
| Cost | Lower — standard for 90%+ of Indian industrial flanged ball valve applications | Higher — justified only when operating pressure exceeds Class 150 rating or project piping class specifies Class 300 |
| Specify When | Standard industrial process, HVAC, water treatment, fire fighting — operating pressure below 20 bar — the default specification unless otherwise specified | Chemical and petrochemical process lines above 20 bar — high-pressure steam service — when project piping and instrumentation diagram specifies Class 300 |
Why Choose KELOR for 2-Piece Flanged Ball Valves?
Verified Vendor Partners
All 2-piece flanged ball valves sourced from quality-assured vendor partners conforming to ASME B16.5, ASME B16.10, and API 598. Mill Test Report 3.1 can be provided on request from verified vendors.
WCB + SS304 + SS316 Range
Complete body material range from a single supplier — WCB for general service, SS304 (CF8) for non-chloride corrosive, SS316 (CF8M) for chloride and chemical — Class 150 and Class 300.
Competitive Project Pricing
Bulk project pricing for 100+ piece orders. Consolidated orders across sizes and body materials with one GST invoice. Transparent quotation with no hidden charges.
Full Documentation
API 598 hydrostatic test certificate, material certificates per EN 10204 3.1 (on request for SS grades), GST invoice, packing list. Face-to-face dimensions per ASME B16.10.
Pan India Dispatch
Reliable delivery to all major industrial cities — Mumbai, Pune, Chennai, Bengaluru, Hyderabad, Delhi NCR, Gujarat industrial belt. Industrial packing suitable for road and rail transport.
Technical Support
Body material selection guidance — Class 150 vs 300 pressure specification — lever vs gear operated sizing — seat material recommendation. Response within 24 hours.
Commercial Information
💳 Ordering & Delivery
B2B Buying Checklist — 2-Piece Flanged Ball Valve
- Confirm body material: WCB (general) / SS304 CF8 (non-chloride corrosive) / SS316 CF8M (chloride, chemical)
- Specify pressure class: Class 150 (standard, below 20 bar) / Class 300 (above 20 bar or project specifies) — verify from P&ID
- Confirm size (DN) and bore: Full bore (standard) — must match pipeline size
- Specify seat material: Virgin PTFE (standard) / RPTFE (high pressure, high cycle, higher temperature)
- Confirm operation: Lever (DN15–DN50) / Gear operated (DN65–DN200)
- Verify flange facing: Raised Face (RF) standard — Flat Face (FF) only if mating flange is cast iron
- Request API 598 test certificate and Mill Test Report 3.1 (for SS grades) at order stage
- WhatsApp complete BOM: body material, size list, pressure class, operation type, quantity for pricing within 2 hours
Applicable Standards
📋 Standards & Compliance
ASME B16.5 — Pipe Flanges and Flanged Fittings — Class 150 and 300 dimensions, pressure-temperature ratings, and flange drilling for flanged ball valve end connections.
ASME B16.10 — Face-to-Face and End-to-End Dimensions of Ferrous Valves — defines the face-to-face dimension for 2-piece flanged ball valves by size and pressure class.
API 598 — Valve Inspection and Testing — hydrostatic shell test at 1.5x rated pressure and seat leakage test at 1.1x rated pressure.
API 607 / FCI 70-2 — Fire Test for Soft-Seated Quarter-Turn Valves — fire-safe version available for oil, gas, and fire fighting applications on request.
Related Products
Frequently Asked Questions
Need a Quote for 2-Piece Flanged Ball Valves?
WhatsApp body material (WCB / SS304 / SS316), size list, pressure class (Class 150 / 300), and quantity — pricing within 2 hours
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3-Piece Flanged Ball Valve Y Strainer Flanged Class 150 CF8M SS316 Gate/Globe/Check SS304 Butterfly Valve Gate Valve Guide Stainless Steel Grades for Valves Valve Symbols P&ID Guide 📷 Instagram — @kelorvalves 👥 LinkedIn — Krishna Industries (KELOR)Krishna Industries (KELOR) supplies 2 Piece Design Flanged Ball Valves — WCB / SS304 (CF8) / SS316 (CF8M) body — SS316 ball — PTFE / RPTFE seat — flanged ASME B16.5 Class 150 / Class 300 — full bore — lever and gear operated — DN15 (½″) to DN200 (8″) — API 598 tested — GST invoice — MOQ 10 Nos — Pan India dispatch from Ahmedabad.